how to move a dead electric pallet jack

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Electric pallet jacks are a common tool used in warehouses and industrial settings to efficiently move heavy loads. However, there are instances when a pallet jack may unexpectedly stop working or run out of battery power. In such cases, it becomes essential to know how to move a dead electric pallet jack without further damaging the equipment or causing accidents. This article will provide a step-by-step guide on moving a dead electric pallet jack safely and efficiently.

Assess the Situation

Before attempting to move a dead electric pallet jack, it's crucial to assess the situation. Identify the reasons why the pallet jack is not functioning. Is it due to a dead battery, a mechanical issue, or something else? Knowing the root cause will help determine the most appropriate course of action.

Ensure Safety First

As with any manual handling task, ensuring safety is of utmost importance. Before moving the pallet jack, be sure to wear appropriate personal protective equipment (PPE) such as gloves and steel-toed shoes. Additionally, clear the surrounding area of any obstacles or potential hazards that might impede the movement.

Manual Maneuvering

If the electric pallet jack has a dead battery, manual maneuvering is the next step. Start by releasing the brake lever, usually located near the handle. Then, position yourself behind the pallet jack while firmly gripping the handle. Bend your knees slightly and use your legs to push the jack forward. Remember to use smooth and controlled movements to avoid sudden jerks that could strain your muscles or damage the equipment.

Seek Assistance

In some cases, a dead electric pallet jack may be too heavy to move manually. In such scenarios, seeking assistance is essential. Contact a colleague or another staff member to provide the necessary help in moving the jack safely. Working together will not only make the task easier but also reduce the risk of injuries or accidents.

Utilize a Hand Truck or Pallet Mover

If manual maneuvering is not feasible due to weight or other factors, utilizing a hand truck or pallet mover could be a viable option. These tools are specially designed to move heavy loads, such as dead pallet jacks, with relative ease. Gently slide the forks of the pallet jack onto the hand truck, making sure they are secure. Then, carefully use the hand truck or pallet mover to transport the dead pallet jack to its desired location. Be cautious of any obstacles in the path and maintain a steady pace to prevent any imbalance during the transfer.


Knowing how to move a dead electric pallet jack is crucial for maintaining warehouse efficiency and preventing potential hazards. By assessing the situation, ensuring safety first, implementing manual maneuvering techniques, seeking assistance when needed, and utilizing tools like hand trucks or pallet movers, the task of moving a dead electric pallet jack becomes manageable and safe. Remember, maintaining equipment regularly and adding proper charging routines can significantly reduce the occurrence of dead electric pallet jacks in the first place.

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